Description
The Vorel 115 mm flap disc is designed as a versatile sanding tool for different materials such as wood, wood-based materials, metals and certain plastics. This disc is ideal for use in angle grinders, and its 115 mm diameter is a common, practical size for many kinds of sanding tasks.
The disc consists of cloth-backed abrasive flaps permanently bonded with epoxy resin. This bonding method makes the disc light yet very resistant to mechanical stress and damage. The flap construction allows efficient material removal and an even sanding finish.
The Vorel flap disc is designed especially for working materials with an angle grinder. Its maximum permitted speed is 13300 min⁻¹ and its maximum peripheral speed 80 m/s, which guarantees efficient, fast sanding. The disc has a standard 22.2 mm arbor hole, which makes it compatible with most angle grinders on the market.
This flap disc is an excellent choice for different sanding needs, whether you are smoothing wood, deburring metal or finishing plastic. Its durable construction and efficient sanding performance make it a reliable tool for professionals and hobbyists alike.
Intended use:
- Sanding wood: Smoothing different wooden surfaces, rounding edges and keying the surface before painting or varnishing.
- Sanding wood-based materials: Sanding and shaping chipboard, MDF and other wood composites.
- Sanding metal: Cleaning rust and paint from metal surfaces, smoothing welds, deburring and finishing edges.
- Sanding plastic: Sanding and shaping certain types of plastic. However, it is important to make sure the plastic is suitable for sanding with this type of disc.
- Surface preparation: Keying different surfaces to improve adhesion before painting, gluing or other surface treatments.
Features:
- Diameter: 115 mm – A general-purpose size for many sanding jobs.
- Abrasive material: Silicon carbide – An efficient abrasive for wood, metal and plastic.
- Bond: Resin – A strong, durable bond for the abrasive grains.
- Backing material: Fibreglass, epoxy resin – A light, durable backing that supports the flaps.
- Shape: Puck – The flaps are arranged in a puck shape.
- Maximum speed: 13300 min⁻¹ – Allows fast, efficient sanding.
- Maximum peripheral speed: 80 m/s – A high speed for efficient material removal.
- Arbor hole diameter: 22.2 mm – A standard size for most angle grinders.
- Suitability: For wood, wood-based materials, metals and certain plastics.
- Construction: Cloth-backed abrasive flaps bonded with epoxy resin – Light and resistant to damage.
Vorel flap disc 115 mm instructions for use:
- Safety: Always wear safety glasses, a respirator and, if necessary, ear defenders and protective gloves when using an angle grinder and flap disc.
- Fitting the disc: Make sure the angle grinder is switched off and unplugged. Place the flap disc on the spindle of the angle grinder. Fix the disc firmly with the supplied nut. Do not overtighten.
- Working position: Make sure you have a firm, stable working position. Hold the angle grinder firmly with both hands.
- Sanding: Start the angle grinder. Do not press the disc too hard against the surface being worked, but let the disc rotate under its own weight. Move the grinder evenly along the surface.
- Sanding angle: Try to keep the disc at an angle of about 15–30 degrees to the surface for the best sanding result.
- Cleaning: Clean sanding dust from the surface being worked and the disc regularly.
- Changing the disc: If the disc wears or clogs, switch off the grinder and unplug it. Let the disc cool down before replacing it with a new one.
- Storage: Store flap discs in a dry, clean place.
How to choose the right flap disc:
Choosing the right flap disc mainly depends on the material being worked and the sanding result you want. Consider the following factors:
- Material: Different materials have abrasives that suit them best. For example, aluminium oxide is general-purpose and works well on metal and wood, while silicon carbide is efficient on harder materials such as stone, glass and certain metals and plastics. Zirconium oxide is very durable and suits demanding metalwork.
- Grit: The grit number of the disc indicates the density of the abrasive grains. A lower number means a coarser disc that removes material faster. A higher number means a finer disc that gives a smoother surface. Choose the grit according to the stage of the work and the result you want (e.g. P40-P80 for coarse sanding, P100-P180 for medium sanding, P220 and up for finishing).
- Disc size: The most common sizes for angle grinders are 115 mm and 125 mm. Choose the disc size to suit your machine.
- Disc shape and construction: Flap discs are flexible and adapt well to the surface being worked. Their angle and flap density can vary between models.
- Bond: The bond holds the abrasive grains together. Resin-based bonds are common and durable.
- Backing material: The backing material supports the abrasive flaps. Fibreglass is a common, durable material.
Why choose the Vorel flap disc 115 mm:
The Vorel 115 mm flap disc offers a versatile solution for sanding different materials. Its silicon carbide abrasive is an efficient option for working wood, metal and certain types of plastic. The disc’s epoxy-bonded construction makes it light but durable, which extends its life and improves working comfort.
The disc’s standard 115 mm diameter and 22.2 mm arbor hole make it compatible with most angle grinders on the market. Its maximum permitted speed and peripheral speed allow efficient, fast material removal.
The Vorel flap disc is user-friendly and well suited for different sanding needs, whether surface smoothing, deburring or preparation. Its durable construction and versatile suitability make it a reliable choice for professionals and hobbyists looking for a good basic disc for different materials.
Warnings:
- Always use appropriate protective equipment (safety glasses, respirator, ear defenders, protective gloves) when using the flap disc.
- Make sure the disc is fitted correctly and firmly on the angle grinder before use.
- Do not exceed the maximum permitted speed of the disc.
- Do not press the disc too hard against the surface being worked. Let the disc work under its own weight.
- Check the condition of the disc before each use. Do not use a damaged disc.
- Make sure the material being worked is firmly secured.
- Sparking when sanding metal can cause a fire hazard. Make sure the work area is safe.
- Do not touch the disc immediately after use, as it may be hot.
- Store flap discs in a dry, clean place, out of the reach of children.
Frequently asked questions (FAQ):
Q: What is the Vorel 115 mm flap disc used for?
A: This flap disc is used for sanding different materials such as wood, wood-based materials, metal and certain types of plastic with an angle grinder.
Q: What is the diameter of the disc and the size of the arbor hole?
A: The disc diameter is 115 mm and the arbor hole diameter is 22.2 mm, which is the standard size for most angle grinders.
Q: What material are the abrasive grains made of?
A: The abrasive grains of this disc are made of silicon carbide, which is well suited for sanding many kinds of materials.
Q: What is the maximum permitted speed?
A: The maximum permitted speed of the disc is 13300 min⁻¹.
Q: Do I need protective equipment when using the disc?
A: Yes, you must always wear safety glasses, a respirator, ear defenders and protective gloves when using the flap disc, for safety.
